Expansion Joints

CONTROL THE MOVEMENT.

PROTECT THE SYSTEM.

Thermal expansion, vibration, and piping misalignment impose stress on connected equipment — pumps, flanges, nozzles, and bearing housings that were not designed to absorb it. The right expansion joint eliminates that load path before it becomes a maintenance problem. Kelley Industrial specifies metal, rubber, PTFE, and fabric expansion joints from Flexicraft and Proco — matched to your pipe size, media, temperature, pressure, and movement requirements.

Quick Specifications

CAPABILITY

Expansion Joints & Movement Control

MANUFACTURERS

Flexicraft · Proco Products

JOINT TYPES

Metal · Rubber · PTFE ·

MOVEMENT TYPES

Axial · Lateral · Angular · Universal

TEMPERATURE RANGE

Cryogenic to 2000°F (material dependent)

CHEMICAL SERVICE

Full pH range avail. – PTFE lined options

APPROACH

Application Specific – not catalog pulled

QUOTE

Call 440.478.2922

METAL BELLOWS
RUBBER SINGLE ARCH
PTFE/ PTFE-LINED
FABRIC DUCT
BRAIDED FLEX CONNECTORS
CHECK VALVES
CUSTOM FABRICATION

Expansion joint failure during an outage or turnaround?

THE PROBLEM

WHY PIPING SYSTEMS FAIL WITHOUT PROPER MOVEMENT CONTROL

Every piping system experiences thermal expansion, vibration, and some degree of equipment movement. When those forces have nowhere to go, they travel the path of least resistance — into pump nozzles, flange faces, equipment housings, and support structures. The results are predictable: flange leaks, nozzle cracks, bearing failures on connected equipment, and recurring maintenance that never fully resolves.

The expansion joint is the controlled failure point. It absorbs what the system produces — axial travel, lateral offset, angular rotation — and prevents that energy from loading the equipment around it. The selection decision determines whether it works. The wrong joint type for the movement, the wrong material for the service, or the wrong face-to-face dimension creates a new problem instead of solving the original one.

Kelley Industrial evaluates the full system context before specifying — pipe diameter, temperature, pressure, media, movement type, and installation geometry. We work with Flexicraft and Proco because their combined range covers every industrial expansion joint requirement we encounter.

· THERMAL EXPANSION & CONTRACTION IN HOT PIPING
· VIBRATION TRANSMISSIONS FROM PUMPS & COMPRESSORS
· ACOUSTIC NOISE FROM ROTATING EQUIPMENT
· PIPING MISALIGNMENT AT EQUIPMENT CONNECTIONS
· SEISMIC AND BUILDING MOVEMENT IN PROCESS PIPING
· ANCHOR LOAD REDUCTION ON CONNECTING STRUCTURES
· PRESSURE PULSATION IN PUMP DISCHARGE SYSTEMS
· CHEMICAL PERMEATION IN AGGRESSIVE SERVICE

The most common misspecification we see: a rubber expansion joint installed in a system where operating temperature exceeds the elastomer’s continuous service rating. The joint doesn’t fail immediately — it hardens, loses flexibility, and transmits load instead of absorbing it. By the time maintenance investigates the pump, the root cause left the building months ago.

THE FOUR VARIABLES THAT DETERMINE THE RIGHT JOINT

01

Axial compression or extension, lateral offset, angular rotation, or a combination. Each movement type requires a different joint configuration. Universal joints and hinged designs handle complex multi-plane movement that single joints cannot absorb without over-stressing the bellows. Getting the movement wrong is the fastest path to premature failure.

02

Operating temperature drives material selection — rubber joints are rated to 250°F continuous, PTFE handles corrosive service to 400°F, and metal bellows are the solution above that. System pressure determines wall thickness, reinforcement, and whether external pressure reinforcement rings are required. Both variables must be confirmed against the actual operating range, not the design spec.

03

The fluid in contact with the joint interior determines the elastomer or metal selection. Neoprene handles general service. EPDM is the choice for steam and hot water. Nitrile for oils and hydrocarbons. Aggressive chemical service — acids, caustics, solvents — requires PTFE-lined or pure PTFE construction. Elastomer hardening and degradation from chemical incompatibility is a slow failure mode that looks like a mechanical problem.

04

The installation envelope is fixed by the piping system. Face-to-face dimension, flange drilling pattern (ANSI, DIN, AS), and whether the connection is flanged, threaded, or victaulic must match the existing piping. A correctly specified joint installed in the wrong face-to-face envelope will pre-compress or pre-extend the bellows on installation — consuming the rated movement before the system ever reaches operating temperature.

SELECTION REFERENCE

JOINT TYPE SELECTION MATRIX

Use the matrix below as a starting point. Every application should be confirmed with our team before final specification — operating conditions often create exceptions to the general guidance.

Rubber – Single/ Multi Arch Low Profile

Metal Bellows – Internally Pressurized

Metal Bellows – Externally Pressurized

PTFE-Line Rubber

Molded/Solid PTFE

Fabric Duct

Braided Flex Connector

250°F

1,500°F+

1,500°F+

400°F

400°F

2,000°F (fabric dependent)

800°F (SS)

Moderate (elastomer dependent)

Broad (SS, Inconel, options)

Broad

Full pH range

Full pH range

Dry service

Broad

Excellent

Moderate

Moderate

Excellent

Moderate

Excellent

Excellent

Single (Moderate)/ Multi (High)

Axial primary

Long axial travel – single joint

Moderate axial + lateral

Axial primary

All directions – large diameter

Limited – vibration primary

Pump connections, HVAC, general process

High-temp steam, hot oil, fired heater piping

Long thermal runs, avoiding multiple joints

Acid, caustic piping, chemical transfer

Most aggressive corrosive applications

Fan connections, duct systems, stack piping

Pump vibration, high-temp eqp. connections

FLEXICRAFT INDUSTRIES

ONE SOURCE FOR EVERY EXPANSION JOINT REQUIREMENT

FLEXICRAFT

FLEXICRAFT PRODUCT LINES

METAL, RUBBER, PTFE & FABRIC

Internally and externally pressurized metal bellows expansion joints for high-temperature steam, hot oil, and process piping. Externally pressurized NLC and N-series designs handle long axial travel without multiple joints. Available in stainless steel, Inconel, and alloy constructions

TO 1,500°F+ · AXIAL + ANGULAR · SS / INCNEL OPTIONS

Single arch rubber expansion joints for pump connections, general process piping, and HVAC. Neoprene, EPDM, and nitrile elastomers for general service, steam/water, and hydrocarbon applications respectively. Stocked in common pipe sizes for fast delivery.

PTFE-lined rubber and solid PTFE expansion joints for chemical service where standard elastomers are inadequate. The Teflex series provides full pH-range chemical resistance with the vibration isolation of a rubber joint. Solid PTFE designs for the most aggressive corrosive applications.

PTFE-lined rubber and solid PTFE expansion joints for chemical service where standard elastomers are inadequate. The Teflex series provides full pH-range chemical resistance with the vibration isolation of a rubber joint. Solid PTFE designs for the most aggressive corrosive applications.

Stainless steel braided flexible connectors for vibration absorption and pump misalignment in higher-temperature applications where rubber joints are out of range. Annular corrugated inner hose with braided stainless overcover. Rated for steam, hot oil, and process fluid service.

Universal expansion joints with two bellows and a center spool for multi-plane movement capability. Hinged and gimbal designs for guided piping systems. Engineered configurations for applications where a single joint cannot accommodate the required movement without over-stressing the bellows element.

FLEXICRAFT APPLICATIONS

WHERE FLEXICRAFT GETS SPECIFIED

Rubber and braided flex connectors at pump nozzles absorb vibration and accommodate minor misalignment — preventing nozzle loading that causes bearing failures and mechanical seal damage on centrifugal pumps in refinery and chemical service.

Metal bellows expansion joints in steam, hot oil, and high-temperature process piping systems. Externally pressurized designs handle long axial travel from a single joint location — reducing total joint count in thermal runs.

PTFE-lined and solid PTFE expansion joints in acid, caustic, and aggressive chemical piping where standard rubber joints fail. Full pH range coverage — from sulfuric acid to sodium hydroxide — without compromising movement capability.

Fabric duct expansion joints on fan inlet and outlet connections in power plant, cement, and heavy industrial ductwork. Absorbs thermal growth and isolates fan vibration from connected duct sections.

Metal bellows at steam boiler connections, heat exchanger piping, and fired heater outlet piping where thermal expansion cycling is continuous and elastomers are not rated for the service temperature.

Rubber expansion joints in chilled water, condenser water, and hydronic piping systems in commercial and industrial buildings. Vibration isolation between pump packages and building piping.

PROCO PRODUCTS

ENGINEERED FOR HIGH MOVEMENT. BUILT TO LAST

PROCO PRODUCTS

PROCO PRODUCT LINES

RUBBER, PTFE, & CHECK VALVES

Proco expansion joints are specified by pipe size, pressure class, elastomer, movement requirement, and flange standard. Contact us with your system parameters and we’ll identify the right series and configuration.

Proco’s flagship rubber expansion joint line. Single wide arch design engineered with tire cord reinforcement for industrial piping applications. Available in open arch (Series 230) and filled arch (Series 231) configurations. Multiple elastomer options: neoprene, EPDM, nitrile, butyl, Hypalon, and natural rubber — each matched to specific media and temperature requirements.

TO 250°F+ · MULITPLE ELASTOMERS · 1″-144″ DIAMETER RANGE

Multi-arch low-profile expansion joints engineered for high lateral movement requirements where face-to-face dimension is constrained. The 233-L and 234-L series deliver superior lateral deflection in a compact package — replacing multiple standard joints in space-limited installations. Tire cord construction provides the strength margin required for high-deflection service.

Rubber expansion joints with integral PTFE liner for full pH-range chemical resistance. The PTFE liner contacts the process fluid while the rubber body provides the movement capability and vibration isolation of a standard rubber joint. Eliminates the compromise between corrosion resistance and flexibility that solid PTFE joints require.

Pure PTFE construction for the most chemically aggressive applications where even PTFE-lined rubber is inadequate. Full pH resistance with no elastomer in contact with the process fluid. Designed for concentrated acid service, aggressive solvent piping, and applications requiring absolute chemical inertness.

Fully passive rubber check valves for backflow prevention in pump discharge lines, drainage systems, and process piping. The rubber sleeve design eliminates the disc, hinge, and actuator components that cause conventional check valves to seize, stick, and require maintenance. No external power. No moving parts to fail.

Short-face rubber pipe connectors for vibration isolation and minor misalignment accommodation at pump and equipment connections. Tire cord construction provides higher pressure ratings in a compact body compared to standard rubber connectors. Available with integral metallic flanges for direct bolt-up to standard pipe flanges.

PROCO APPLICATIONS

WHERE PROCO GETS SPECIFIED

PTFE-lined and solid PTFE Proco joints in acid, caustic, and aggressive chemical piping at refineries, chemical plants, and water treatment facilities. Full pH-range coverage with the vibration isolation and movement capacity of a rubber joint architecture.

Series 230/231 rubber joints at centrifugal pump connections for vibration isolation and nozzle load reduction. Tire cord reinforcement delivers higher pressure ratings and movement capacity than standard rubber connectors at comparable face-to-face dimensions.

Proco rubber check valves in pump discharge lines and drainage systems where conventional metal check valves seize, stick, or require frequent maintenance. Fully passive operation — no disc, no hinge, no actuator. Eliminates a common maintenance item from the inspection cycle.

Series 230/231 rubber joints and Proco check valves in municipal and industrial water treatment piping. EPDM construction for potable water and hot water service. Large diameter capability for main headers and distribution headers.

Rubber expansion joints in condenser cooling water lines, circulating water systems, and service water piping at power plants. Vibration isolation from circulating water pumps and accommodation of thermal movement in large-diameter cooling water headers.

Series 233-L/234-L low-profile multi-arch joints for piping systems with high lateral movement requirements and constrained face-to-face space. Replaces multiple standard single-arch joints with a single compact installation that delivers superior lateral deflection.

2

MANUFACTURES COVERING EVERY EXPANSION JOINT TYPE IN ONE SOURCE

1″-144″

PIPE SIZE RANGE COVERED ACROSS FLEXICRAFT & PROCO PRODUCTS

-60°F to 2000°F

TEMPERATURE RANGE COVERED BY COMBINED PRODUCT LINES

Full pH

CHEMICAL RESISTANCE COVERAGE VIA PTFE-LINED AND SOLID PTFE DESIGNS

01

02

03

04