ROTATING EQUIPMENT PROTECTION & MOVEMENT CONTROL
CONTROL THE MOVEMENT.
PROTECT THE SYSTEM.
EXPANSION JOINTS & FLEXIBLE PIPING · FELXICRAFT & PROCO
Thermal expansion, vibration, and piping misalignment impose stress on connected equipment — pumps, flanges, nozzles, and bearing housings that were not designed to absorb it. The right expansion joint eliminates that load path before it becomes a maintenance problem. Kelley Industrial specifies metal, rubber, PTFE, and fabric expansion joints from Flexicraft and Proco — matched to your pipe size, media, temperature, pressure, and movement requirements.
Quick Specifications
CAPABILITY
Expansion Joints & Movement Control
MANUFACTURERS
Flexicraft · Proco Products
JOINT TYPES
Metal · Rubber · PTFE ·
MOVEMENT TYPES
Axial · Lateral · Angular · Universal
TEMPERATURE RANGE
Cryogenic to 2000°F (material dependent)
CHEMICAL SERVICE
Full pH range avail. – PTFE lined options
APPROACH
Application Specific – not catalog pulled
QUOTE
Call 440.478.2922
METAL BELLOWS
RUBBER SINGLE ARCH
PTFE/ PTFE-LINED
FABRIC DUCT
BRAIDED FLEX CONNECTORS
CHECK VALVES
CUSTOM FABRICATION
⚠ Expansion joint failure during an outage or turnaround?
THE PROBLEM
WHY PIPING SYSTEMS FAIL WITHOUT PROPER MOVEMENT CONTROL
Every piping system experiences thermal expansion, vibration, and some degree of equipment movement. When those forces have nowhere to go, they travel the path of least resistance — into pump nozzles, flange faces, equipment housings, and support structures. The results are predictable: flange leaks, nozzle cracks, bearing failures on connected equipment, and recurring maintenance that never fully resolves.
The expansion joint is the controlled failure point. It absorbs what the system produces — axial travel, lateral offset, angular rotation — and prevents that energy from loading the equipment around it. The selection decision determines whether it works. The wrong joint type for the movement, the wrong material for the service, or the wrong face-to-face dimension creates a new problem instead of solving the original one.
Kelley Industrial evaluates the full system context before specifying — pipe diameter, temperature, pressure, media, movement type, and installation geometry. We work with Flexicraft and Proco because their combined range covers every industrial expansion joint requirement we encounter.
WHAT EXPANSION JOINTS CONTROL
· THERMAL EXPANSION & CONTRACTION IN HOT PIPING
· VIBRATION TRANSMISSIONS FROM PUMPS & COMPRESSORS
· ACOUSTIC NOISE FROM ROTATING EQUIPMENT
· PIPING MISALIGNMENT AT EQUIPMENT CONNECTIONS
· SEISMIC AND BUILDING MOVEMENT IN PROCESS PIPING
· ANCHOR LOAD REDUCTION ON CONNECTING STRUCTURES
· PRESSURE PULSATION IN PUMP DISCHARGE SYSTEMS
· CHEMICAL PERMEATION IN AGGRESSIVE SERVICE
The most common misspecification we see: a rubber expansion joint installed in a system where operating temperature exceeds the elastomer’s continuous service rating. The joint doesn’t fail immediately — it hardens, loses flexibility, and transmits load instead of absorbing it. By the time maintenance investigates the pump, the root cause left the building months ago.
SELECTION FUNDAMENTALS
THE FOUR VARIABLES THAT DETERMINE THE RIGHT JOINT
01
MOVEMENT TYPE & MAGNITUDE
Axial compression or extension, lateral offset, angular rotation, or a combination. Each movement type requires a different joint configuration. Universal joints and hinged designs handle complex multi-plane movement that single joints cannot absorb without over-stressing the bellows. Getting the movement wrong is the fastest path to premature failure.
02
TEMPERATURE & PRESSURE RATING
Operating temperature drives material selection — rubber joints are rated to 250°F continuous, PTFE handles corrosive service to 400°F, and metal bellows are the solution above that. System pressure determines wall thickness, reinforcement, and whether external pressure reinforcement rings are required. Both variables must be confirmed against the actual operating range, not the design spec.
03
MEDIA & CHEMICAL COMPATIBILITY
The fluid in contact with the joint interior determines the elastomer or metal selection. Neoprene handles general service. EPDM is the choice for steam and hot water. Nitrile for oils and hydrocarbons. Aggressive chemical service — acids, caustics, solvents — requires PTFE-lined or pure PTFE construction. Elastomer hardening and degradation from chemical incompatibility is a slow failure mode that looks like a mechanical problem.
04
FACE-TO-FACE DIMENSIONS & FLANGE STANDARD
The installation envelope is fixed by the piping system. Face-to-face dimension, flange drilling pattern (ANSI, DIN, AS), and whether the connection is flanged, threaded, or victaulic must match the existing piping. A correctly specified joint installed in the wrong face-to-face envelope will pre-compress or pre-extend the bellows on installation — consuming the rated movement before the system ever reaches operating temperature.
SELECTION REFERENCE
JOINT TYPE SELECTION MATRIX
Use the matrix below as a starting point. Every application should be confirmed with our team before final specification — operating conditions often create exceptions to the general guidance.
MATERIAL
Rubber – Single/ Multi Arch Low Profile
Metal Bellows – Internally Pressurized
Metal Bellows – Externally Pressurized
PTFE-Line Rubber
Molded/Solid PTFE
Fabric Duct
Braided Flex Connector
MAX TEMP (OXIDIZING)
250°F
1,500°F+
1,500°F+
400°F
400°F
2,000°F (fabric dependent)
800°F (SS)
CHEMICAL SERVICE
Moderate (elastomer dependent)
Broad (SS, Inconel, options)
Broad
Full pH range
Full pH range
Dry service
Broad
VIBRATION ISOLATION
Excellent
Moderate
Moderate
Excellent
Moderate
Excellent
Excellent
MOVEMENT CAPACITY
Single (Moderate)/ Multi (High)
Axial primary
Long axial travel – single joint
Moderate axial + lateral
Axial primary
All directions – large diameter
Limited – vibration primary
PRIMARY APPLICATION
Pump connections, HVAC, general process
High-temp steam, hot oil, fired heater piping
Long thermal runs, avoiding multiple joints
Acid, caustic piping, chemical transfer
Most aggressive corrosive applications
Fan connections, duct systems, stack piping
Pump vibration, high-temp eqp. connections
MANUFACTURER : FLEXICRFAT INDUSTRIES
FULL PRODUCT RANGE · EVERY JOINT TYPE
FLEXICRAFT INDUSTRIES
ONE SOURCE FOR EVERY EXPANSION JOINT REQUIREMENT
BRAND OVERVIEW
FLEXICRAFT
Flexicraft Industries manufactures the full range of expansion joints — metal bellows, rubber, PTFE, PVC, and fabric — along with braided flexible connectors, industrial hoses, and piping accessories. Their complete product line, combined with deep application engineering support, means one source for every expansion joint requirement in your piping system.
Kelley Industrial works with Flexicraft to specify the right expansion joint type, material, and configuration for your specific application — temperature, pressure, movement requirements, and chemical compatibility all evaluated before a part number is identified.
WHY FLEXICRAFT
· COMPLETE RANGE – METAL, RUBBER, PTFE, FABRIC, BRAIDED IN ONE CATALOG
· APPLICATION ENGINEERING SUPPORT ON COMPLEXT SPECIFICATIONS
· STOCK AVAILABILITY ON COMMON SIZES FOR EMERGENCY SITUATIONS
· CUSTOM CONFIGURATIONS TO EXACT FACE-TO-FACE AND FLANGE DIMENSIONS
· DETAILED SELECTION TOOLS AND PRESSURE-TEMPERATURE RATINGS PUBLISHED
· PROVEN ACROSS REFINERIES, CHEMICAL PLANTS, AND POWER GENERATION
FLEXICRAFT PRODUCT LINES
METAL, RUBBER, PTFE & FABRIC
Metal Bellows
HIGH TEMPERATURE · AXIAL MOVEMENT · PRESSURE SERVICE
Internally and externally pressurized metal bellows expansion joints for high-temperature steam, hot oil, and process piping. Externally pressurized NLC and N-series designs handle long axial travel without multiple joints. Available in stainless steel, Inconel, and alloy constructions
TO 1,500°F+ · AXIAL + ANGULAR · SS / INCNEL OPTIONS
Rubber Expansion Joints
VIBRATION ISOLATION · GENERAL PROCESS · PUMP CONNECTIONS
Single arch rubber expansion joints for pump connections, general process piping, and HVAC. Neoprene, EPDM, and nitrile elastomers for general service, steam/water, and hydrocarbon applications respectively. Stocked in common pipe sizes for fast delivery.
T 250°F+ · EXCELLENT VIBRATION ISOLATION · STOCKED SIZES
PTFE Expansion Joints
CORROSIVE SERVICE · FULL PH RANGE · CHEMICAL PROCESS
PTFE-lined rubber and solid PTFE expansion joints for chemical service where standard elastomers are inadequate. The Teflex series provides full pH-range chemical resistance with the vibration isolation of a rubber joint. Solid PTFE designs for the most aggressive corrosive applications.
FULL PH RANGE · TO 400°F · LINED & SOLID CONSTRUCTION
Fabric Duct Joints
FAN CONNECTIONS · STACK PIPING · LARGE DIAMETER DUCT
PTFE-lined rubber and solid PTFE expansion joints for chemical service where standard elastomers are inadequate. The Teflex series provides full pH-range chemical resistance with the vibration isolation of a rubber joint. Solid PTFE designs for the most aggressive corrosive applications.
TO 2,000°F (FABRIC DEPENDENT) · LARGE DIAMETER · MULTI-DIRECTION
Braided Flex Connectors
PUMP VIBRATION · HIGHT TEMPERATURE · EQUIPMENT CONNECTIONS
Stainless steel braided flexible connectors for vibration absorption and pump misalignment in higher-temperature applications where rubber joints are out of range. Annular corrugated inner hose with braided stainless overcover. Rated for steam, hot oil, and process fluid service.
TO 800°F (SS) · STEAM RATED · VIBRATION PRIMARY
Universal & Hinged Designs
COMPLEX MOVEMENT · MULTI-PLANE · GUIDED SYSTEMS
Universal expansion joints with two bellows and a center spool for multi-plane movement capability. Hinged and gimbal designs for guided piping systems. Engineered configurations for applications where a single joint cannot accommodate the required movement without over-stressing the bellows element.
MULTI-PLANE MOVEMENT · ENGINEERED PER SYSTEM · CUSTOM F-F
FLEXICRAFT APPLICATIONS
WHERE FLEXICRAFT GETS SPECIFIED
CORE APPLICATION
PUMP DISCHARGE & SUCTION CONNECTIONS
Rubber and braided flex connectors at pump nozzles absorb vibration and accommodate minor misalignment — preventing nozzle loading that causes bearing failures and mechanical seal damage on centrifugal pumps in refinery and chemical service.
CORE APPLICATION
HIGH-TEMPERATURE PROCESS PIPING
Metal bellows expansion joints in steam, hot oil, and high-temperature process piping systems. Externally pressurized designs handle long axial travel from a single joint location — reducing total joint count in thermal runs.
CORE APPLICATION
CHEMICAL & CORROSIVE SERVICE
PTFE-lined and solid PTFE expansion joints in acid, caustic, and aggressive chemical piping where standard rubber joints fail. Full pH range coverage — from sulfuric acid to sodium hydroxide — without compromising movement capability.
APPLICATION
FAN & BLOWER CONNECTIONS
Fabric duct expansion joints on fan inlet and outlet connections in power plant, cement, and heavy industrial ductwork. Absorbs thermal growth and isolates fan vibration from connected duct sections.
APPLICATION
BOILER & HEAT EXCHANGER PIPING
Metal bellows at steam boiler connections, heat exchanger piping, and fired heater outlet piping where thermal expansion cycling is continuous and elastomers are not rated for the service temperature.
APPLICATION
HVAC & CHILLED WATER SYSTEMS
Rubber expansion joints in chilled water, condenser water, and hydronic piping systems in commercial and industrial buildings. Vibration isolation between pump packages and building piping.
MANUFACTURER : PROCO PRODUCTS
TIRE-REINFORCED TECHNOLOGY · SUPERIOR MOVEMENT CAPACITY
PROCO PRODUCTS
ENGINEERED FOR HIGH MOVEMENT. BUILT TO LAST
BRAND OVERVIEW
PROCO PRODUCTS
Proco Products is a global leader in the design and manufacture of rubber, PTFE, and metal expansion joints, along with rubber check valves and pipe connectors. Their products are engineered using tire industry reinforcement technology — woven nylon fabric and nylon tire cord bonded with elastomer and reinforced with wire — producing joints with superior strength, flexibility, and movement capacity.
Kelley Industrial specifies Proco expansion joints for applications requiring high movement capacity, chemical resistance, or vibration control in demanding piping systems where performance margins matter.
THE PROCO DIFFERENCE
· TIRE INDUSTRY REINFORCEMENT TECHNOLOGY – SUPERIOR STRENGTH-TO-FLEXIBILITY RATIO
· NYLON TIRE CORD CONSTRUCTION FOR HIGHER MOVEMENT RATING VS STANDARD RUBBER JOINTS
· PASSIVE RUBBER CHECK VALVES – NO MAINTENANCE, NO ACTUATORS, NO SEIZING
· PTFE-LINED DESIGNS FOR FULL PH-RANGE CHEMICAL RESISTANCE IN RUBBER BODIES
· LOW-PROFILE MULTI-ARCH DESIGNS FOR HIGH LATERAL MOVEMENT IN TIGHT INSTALLATIONS
· GLOBAL APPLICATIONS – REFINERIES, CHEMICAL PLANTS, WATER TREATMENT, POWER
PROCO PRODUCT LINES
RUBBER, PTFE, & CHECK VALVES
Proco expansion joints are specified by pipe size, pressure class, elastomer, movement requirement, and flange standard. Contact us with your system parameters and we’ll identify the right series and configuration.
Series 230 / 231
SINGLE WIDE ARCH · INDUSTRIAL PIPING · GENERAL SERVICE
Proco’s flagship rubber expansion joint line. Single wide arch design engineered with tire cord reinforcement for industrial piping applications. Available in open arch (Series 230) and filled arch (Series 231) configurations. Multiple elastomer options: neoprene, EPDM, nitrile, butyl, Hypalon, and natural rubber — each matched to specific media and temperature requirements.
TO 250°F+ · MULITPLE ELASTOMERS · 1″-144″ DIAMETER RANGE
Series 233-L / 234-L
LOW PROFILE · HIGH LATERAL MOVEMENT · TIGHT INSTALLATION
Multi-arch low-profile expansion joints engineered for high lateral movement requirements where face-to-face dimension is constrained. The 233-L and 234-L series deliver superior lateral deflection in a compact package — replacing multiple standard joints in space-limited installations. Tire cord construction provides the strength margin required for high-deflection service.
HIGH LATERAL DEFLECTION · COMPACT F-F · TIRE CORD CONSTRUCTION
PTFE-Lined Joints
CHEMICAL RESISTANCE · FULL PH RANGE · CORROSIVE SERVICE
Rubber expansion joints with integral PTFE liner for full pH-range chemical resistance. The PTFE liner contacts the process fluid while the rubber body provides the movement capability and vibration isolation of a standard rubber joint. Eliminates the compromise between corrosion resistance and flexibility that solid PTFE joints require.
FULL PH RANGE · RUBBER FLEXIBILITY · PTFE PROTECTION · ACID & CAUSTIC SERVICE
Molded PTFE Joints
MAXIMUM CHEMICAL RESISTANCE · AGGRESSIVE CORROSIVE APPLICATIONS
Pure PTFE construction for the most chemically aggressive applications where even PTFE-lined rubber is inadequate. Full pH resistance with no elastomer in contact with the process fluid. Designed for concentrated acid service, aggressive solvent piping, and applications requiring absolute chemical inertness.
MAXIMUM CHEMICAL RESISTANCE · FULL PTFE BODY · NO ELASTOMER CONTACT
Rubber Check Valves
BACKFLOW PREVENTION · NO MAINTENANCE · NO EXTERNAL POWER
Fully passive rubber check valves for backflow prevention in pump discharge lines, drainage systems, and process piping. The rubber sleeve design eliminates the disc, hinge, and actuator components that cause conventional check valves to seize, stick, and require maintenance. No external power. No moving parts to fail.
FULL PASSIVE · ZERO MAINTENANCE · NO SIEZING · 1″-72″ RANGE
Pipe Connectors
VIBRATION ISOLATION · MISALIGNMENT · EQUIPMENT CONNECTIONS
Short-face rubber pipe connectors for vibration isolation and minor misalignment accommodation at pump and equipment connections. Tire cord construction provides higher pressure ratings in a compact body compared to standard rubber connectors. Available with integral metallic flanges for direct bolt-up to standard pipe flanges.
HIGH PRESSURE RATING · COMPACT · INTEGRAL METAL FLANGES
PROCO APPLICATIONS
WHERE PROCO GETS SPECIFIED
CORE APPLICATION
CHEMICAL PROCESS PIPING
PTFE-lined and solid PTFE Proco joints in acid, caustic, and aggressive chemical piping at refineries, chemical plants, and water treatment facilities. Full pH-range coverage with the vibration isolation and movement capacity of a rubber joint architecture.
CORE APPLICATION
PUMP SUCTION & DISCHARGE LINES
Series 230/231 rubber joints at centrifugal pump connections for vibration isolation and nozzle load reduction. Tire cord reinforcement delivers higher pressure ratings and movement capacity than standard rubber connectors at comparable face-to-face dimensions.
CORE APPLICATION
BACKFLOW PREVENTION – NO MAINTENANCE
Proco rubber check valves in pump discharge lines and drainage systems where conventional metal check valves seize, stick, or require frequent maintenance. Fully passive operation — no disc, no hinge, no actuator. Eliminates a common maintenance item from the inspection cycle.
APPLICATION
WATER & WASTEWATER TREATMENT
Series 230/231 rubber joints and Proco check valves in municipal and industrial water treatment piping. EPDM construction for potable water and hot water service. Large diameter capability for main headers and distribution headers.
APPLICATION
POWER GENERATION – COOLING WATER
Rubber expansion joints in condenser cooling water lines, circulating water systems, and service water piping at power plants. Vibration isolation from circulating water pumps and accommodation of thermal movement in large-diameter cooling water headers.
APPLICATION
HIGH LATERAL MOVEMENT REQUIREMENTS
Series 233-L/234-L low-profile multi-arch joints for piping systems with high lateral movement requirements and constrained face-to-face space. Replaces multiple standard single-arch joints with a single compact installation that delivers superior lateral deflection.
2
MANUFACTURES COVERING EVERY EXPANSION JOINT TYPE IN ONE SOURCE
1″-144″
PIPE SIZE RANGE COVERED ACROSS FLEXICRAFT & PROCO PRODUCTS
-60°F to 2000°F
TEMPERATURE RANGE COVERED BY COMBINED PRODUCT LINES
Full pH
CHEMICAL RESISTANCE COVERAGE VIA PTFE-LINED AND SOLID PTFE DESIGNS
01
DESCRIBE THE SYSTEM
Pipe size, media, operating temperature and pressure, and the movement you need to accommodate. If you know the failure history or the existing joint type, share that too.
02
WE EVALUATE THE APPLICATION
We identify joint type, material, movement rating, and configuration based on your actual operating conditions — not the design spec on a drawing that’s 15 years old.
03
SPECIFY THE RIGHT JOINT
We specify from Flexicraft or Proco — whichever manufacturer’s product is the better fit for the application. No brand preference. No catalog default.
04
QUOTE & DELIVER
We quote the specified joint with lead time, stocked availability where applicable, and installation guidance. Expedite available for outage and turnaround situations.
CONTACT
Kelley Industrial Sales, Inc is based in Cleveland, Ohio.